- What are Digital Wall Tiles?
A ceramic wall tile in which it undergoes a printing process that produces an elaborate design, pattern, or image on its surface is called a digital wall tile. An advanced digital inkjet technology is used in this printing procedure, which enables precise and higher resolution to be printed. With its flexibility, attractiveness, and ease of installation, digital wall tiles have made a name for themselves in the tile industry.
- Manufacturing Process of Digital Wall Tiles:
1 . Preparation of Raw Materials: The manufacturing process starts with the preparation of raw materials such as clay, feldspar, silica, and other additives. These materials are carefully proportioned and mixed to form a homogeneous blend.
2. Formation of Tiles: The prepared mixture is then shaped into tiles through a process called extrusion or pressing. Extrusion involves forcing the mixture through a die to obtain the desired tile shape while pressing involves compacting the mixture in a mold using hydraulic pressure.
3. Drying: The formed tiles are dried to remove excess moisture and improve their strength. This is typically done in a drying chamber or by natural air drying.
4. Printing: The dried tiles are placed in a digital inkjet printer, where the desired design or pattern is digitally printed onto the surface using specialized ceramic inks.
5. Glazing: After printing, the tiles may undergo a glazing process where a liquid glaze is applied to the surface. Glazing enhances the tile’s appearance, protects the printed design, and adds durability.
6. Firing: The glazed tiles are fired in kilns at high temperatures, typically between 1000 to 1200 degrees Celsius (1832 to 2192 degrees Fahrenheit). This firing process transforms the clay and glazes into a hardened, durable ceramic material.
7. Quality Control and Sorting: The fired tiles are inspected for quality and sorted based on their size, shape, and appearance. Defective tiles are discarded, and only the tiles that meet the desired standards are packaged and prepared for distribution.
- Types of Ceramic Wall Tiles based on Printing:
1 . Digital Printed Tiles: Digital Inkjet printing allows for precise and detailed designs to be created on these tiles.
2. Screen Printed Tiles: A technique of screen printing, which involves passing ink through a stencil to create the pattern needed, is used for these tiles.
- Types of Ceramic Wall Tiles based on Usage:
1 . Decorative Tiles: These tiles are mainly made for decoration purposes and they are frequently found as accent pieces or prominent elements in the design of buildings.
2. Functional Tiles: For specific operational purposes such as antiskid tiles in bathroom floors or kitchen backsplashes, these tiles have been developed to make it easier to clean them.
- Types of Ceramic Wall Tiles based on the Glaze Surface:
1 . Glossy Tiles: The surface of these tiles is painted with shimmering and reflecting glazes, which give the appearance of a luxurious and modern look to the room.
2. Matte Tiles: The tiles are made with a non-reflective, smooth surface which makes them look more subtle and discreet.
- Types of Ceramic Wall Tiles based on Finish:
1 . Smooth Finish Tiles: Without texture or relief patterns, these tiles have a smooth surface.
2. Textured Finish Tiles: In order to create visual interest, these tiles have a textured surface, which may include a variety of patterns, reliefs, or embossings.
- Types of Ceramic Wall Tiles based on Laying:
1 . Plain Tiles: The tiles have a uniform shape, and are laid according to the same basic pattern.
2. Patterned Tiles: The tiles are of a variety of patterns and designs, which makes it easier to layout them in an attractive manner.
- Sizes available in Digital Wall Tiles:
Digital wall tiles are available in various sizes, including but not limited to:
- 150×150 mm (6×6 inches)
- 200×200 mm (8×8 inches)
- 250×375 mm (10×15 inches)
- 300×450 mm (12×18 inches)
- 300×600 mm (12×24 inches)
- 600×600 mm (24×24 inches)
- 800×800 mm (32×32 inches)
- HS Code For Digital Wall Tiles:-
The Harmonized System (HS) code for digital wall tiles can vary depending on the specific characteristics and composition of the tiles. However, in general, digital wall tiles fall under the broader category of ceramic tiles. The HS Code for ceramic tiles is typically 6907.90.90.
- Other Details Of Digital Wall Tiles:-
1 . Applications: In particular, digital wall tiles are used for the decoration of interior walls in homes and offices. They are most frequently located in bathrooms, kitchens, living spaces, and elsewhere where the decorative wall surface is intended to be used.
2. Installation: Usually, tiles with adhesive or mortar are used for installing digital wall tiles. In order to ensure additional stability, it may be installed directly on a prepared wall surface or in cement backing boards.
3. Maintenance: Digital tiles for walls can be easily maintained. They’re very resistant to stains, water, and fading which makes them appropriate for areas with high humidity. It is generally enough to keep them looking their best when they are cleaned regularly with mild detergents and without abrasive materials.
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